Why you need a best mig welder ?
MIG welder is an absolute essential, especially if you are beginner, at least according to the professionals. A good MIG welder can create very accurate welds, quickly and easily – due to its ease of movement, it’s quick welding speed and its overall precision (because of its technology of using the electric arc). With MIG welding even thick metals can be welded in one go, which saves a lot of time, with the welder not losing the ability to weld thinner metals, as the spark can be adjusted for the user on most, if not all MIG welder machines.
Top 5 Best Mig Welder Recommendation
Another significant advantage of a MIG welder is its ability to work in weird spots, even overhead (due to the lack of molten metal falling down, such as with oxyacetylene welding). Overall, this makes the MIG welder the most useful welder out there, but also the one which you will have to choose carefully. As a lot of your project will potentially need you to use your MIG welder, buying the right one is incredibly important.
MIG Welders are very popular in the welding industry because of the fact that they can be used by both novice and expert welders. When talking about making a success for the first purchase of a MIG Welder, you need to follow a comprehensive guide to ensure you will get the one that is perfect for your needs which you can check helpful information below.
- Power Output
- good duty cycle
- EASY TO USE
- GOOD WARRANTY
Your Preferred MIG Welder Voltage – this is important because it has a big factor about the usage of MIG Welder. MIGs voltages basis is all about the workplace where the welding project will get done. Moreover, there are great MIG Welder model that can offer dual voltage feature.
- 110+ Voltage – MIG Welders that have such voltage is not recommended for hobbyists because it will not suit the power supply of a house or an ordinary commercial establishment which is usually 220 Volts. Moreover, it is strictly need not to weld materials thicker than the specific MIG model specified inches in maximum number to avoid operational damages.
- 210+ Voltage – MIG Welders that have such voltage is perfect for the hobbyist or non-industrial small shops which can be found in the middle of a city because it suits the common power supply in the common establishments (220V).
Expect a good MIG welder to require a 200 V input, as otherwise they cannot output enough power, and thus lower the quality of your work. Low power MIG welders will not be able to weld thicker sheets of metal, and are thus inferior, so expect the 120V low power welders not cutting the job, working too slowly or failing to weld thicker metals.
Duty cycle is ultimately how quickly your welder gets hot. A good MIG welder should not get hot too quickly, which is of the essence to the industrial models, even more so compared to the average ones. Commonly, user available MIG welder has the power cycle of 60-80%, which means that you can keep your welder running for up to 80% of the time. Aim for this number, or risk having to wait too long for your welder to cool down.
This is very important, especially when you will use it for business and industrial purposes. Ideally, you must focus on the MIGs that can provide good usage cycle which can be easily identified by product amperage specification.
- 140A – can weld steel for a maximum of ¼ inches thick and can provide 40% duty cycle.
- 180A – can weld steel for a maximum of 3/8 and 5/16 inches thick and can provide 50% duty cycle.
- 210A – can weld steel for a maximum of 5/16 inches thick and can provide duty cycle of 60%.
Main Goals for Using the MIG Welder – it is very important to specify your main goals in terms for the usage of MIG Welder so you will get best results for researching best product brands and specific MIG models later on.
- A good machine should not only MIG weld – but be able to work both with and without gas, and possibly wire fed flux welding too. The MIG welder must be capable of both gas and gasless welding. Also there some superior quality MIG welding machines that are capable of stick welding. If you are really enthusiastic, there are welders that are also capable of stick welding. Overall, your welder should do more than just MIG weld
- Ideal Things You Will Weld in the Future – the MIG Welder must be purchased when you are sure that the metals which you will join together ranges from thin to medium thick. Moreover, there will be no problem about the type of metals to use because MIG Welder is okay with wide varieties including: stainless steel, magnesium, silicon bronze, aluminum, nickel, carbon steel, copper and other alloy forms.
- Estimated Number of Time to Use MIG Welder – you must know or make an appropriate calculation of how many hours and how many days you expect to use your MIG Welder so you will be able to select high capacity or medium capacity with this basis.
Either for Hobby Purpose, Business Purpose or Both – you must have a clear vision about the main purpose of your MIG Welder; particularly for where will you use it as the models can be perfect only for the hobby or for industrial..
MIG welders are recommended to beginners for a reason – so before you buy your MIG welder make sure that it’s easy to use, and does not require daily complicated maintenance. The display and buttons should be understandable, and the spark should be adjusted for your convenience.
Know the Extra Features that is Worth to Consider – other than the main specifications, you must also pay attention to some of the extra feature because it has a lot to do with overall MIG Welder performance in the long run.
- Wire Feed Rate – it is best to select an MIG Welder that has an automatic wire feed control so it can easily cope with different powers.
- Output Amperage – this is important as the duty cycle of an MIG Welder depends on its specific ampere. For example, a 100 ampere MIG Welder can be used over 6 minutes continually then needs at least 4 minutes break to run again to unable overheating.
- Heat Settings – adjustable heat setting is really a must, especially if you will be working on really different metals and thicknesses.
- Circuit Breaker Protection – Lincoln Electronics is one of the very few which can offer such feature that will guarantee extra safety.
- Cooling Mechanism – there are two types of cooling mechanisms for MIG Welders which is the air-cooled and the water-cooled. Air-cooled one provides better duty cycle which suits those who needs to do continuous use.
Extras that Must Be Included in a MIG Welder – Accessories – either you purchase these accessories separate or they were luckily included in a MIG Welder Package; they are important to get and keep together with the said industrial machine.
- MIG Wire – extra and additional wires for MIGs will give extra, additional features for it as well. Just like having a wire feed flux other than its original MIG wire which enables to weld aluminum metal materials and not just MIGs.
- Gas Regulator – this can save you a lot in long-term for your MIG’s gas usage so the best option for this must be the twin gauge.
- Safety Equipments – the extremely high temperature of molten metal and the fact that UV lights from welding projects is much greater than natural sunlight can cause serious burns and other health-risky accidents so better do the welding time while geared with all of these safety items: thick heat resistant gloves, official welding mask, and cotton overalls.
- MIG Torch – MIGs usually have its built-in torch but you must consider checking the kind of torch it has. If it is not a nice eurotorch, better make it changed with the help of the product manufacturer by paying some bucks rather than keep it and spoil the money in long-term cost.
Your MIG welder needs to be portable, as you will most likely need to move it around. Expect wheels to be attached to the welder’s chassis, to move it around without lifting. Also expect a gas shelf, as your MIG welder will use gas (by default).
Storage and Area Size for the MIG Welder – this is to ensure that the size fits where it will be placed, used and stored so ideal sizes for 3 common areas is specified below.
- Small Business Shops – the best MIG Welder for small shops which are located in common establishments must have a size well enough to place in a specific room and keep in mind to get one that suits power supply in the area.
- Big Industrial Production – heavy duty MIGs are usually big in size and there should be no problem about that as those can perfectly suit big industrial production areas. Take note to store it in dry place.
- At Home Like in Garage – if you will buy an MIG Welder to use for your welding hobby, a portable and small-sized one is perfect to use. Do not forget to consider 210+V power supply input.
Despite all of these standards, a MIG welder should be somewhere around 500-1000 dollars, so don’t buy the most expensive one on the market. Furthermore, a welder should come with around 5 year’s warranty, as they tend to last longer than that.
- Look for Replacement Terms and Warranty Given – whether you buy a MIG Welder on online stores or local shops, it is very important to consider replacement and warranty period to ensure the total quality and support for the purchase.
- 7 Days to 1 Month Replacement Period – this is very important even though we know quality control is part of manufacturing as you will have the rights to return the MIG Welder when it fails to work efficiently or simply you do not want the model you pick.
- At Least 3 Years of Manufacturer Warranty –this will make the room for repairing MIG Welder in case you encounter usage problem within the span of years. Ideally, you must select a brand that offers minimum of 3 years and up to 5 years is enough.
Common Mistakes to avoid when buying a new mig welder
Here is a small list of reasons why some buyers regret their choice
- Choosing welder with wrong input voltage: Remember to buy the welder with the voltage that you will have available in your area. No use buying a 220V model if you live in US.
- Too many functions in one machine: While having the functions described above is recommended, it is better to have a few specialized machines, instead of one that does everything badly. Furthermore, if you are only going to MIG weld, there is no need for other functions.
- Right power demand: When you are buying a MIG welder, consider the scale of the projects. No need to buy one that has 10 kW, when all you are going to do is a small project. Similarly, do not buy the smallest power demand if you will use your machine on thick metals.
- Too costly: If you are just starting, buying the top of the range welder may not be a good idea, as all that money will go to waste if you decide to pursue something else.
- Overall, MIG welders are available on the market in a huge variety. Remember that the cheapest (or the most expensive) welder may not be the best one. Consider what you are going to use the welder for, and think about your budget. If you do things right, you will have a multiuse tool that can be used to weld virtually anything!
- Know Most Trusted Brands of MIG Welders: this knowledge can avoid you for getting an unbranded MIG Welder and focus on those which are proven high in quality and has great mechanism proven by professional welders.
- Know the Exact Features of MIG Welder You Are Looking For: this will let you focus on brands and models which suit the best about features you are looking for MIG Welder specifications that will be beneficial for most welding projects you want and/or needs to do in the future.
- MIG Welder Composition Materials – you must never consider a low end MIG Welders even though it is tempting to buy such kind of industrial machine because of an affordable price offer as the greater kind of MIGs; which usually came from European countries will give best wire feed units and overall electronic parts inside the MIGs.
- General Product Mechanism – the technological and portability feature of MIG Welders is also great to consider so you can make better work flow and much accurate user interface while working on a very detailed welding project.
- Industrial Materials it can Weld – there are lots of high-end MIG Welder brands and each have pros and cons different from one into another. For example, Lincoln Electric MIGs work best for aluminum and stainless steels and the Hobart MIGs work best for mild and solid stainless steels but not as great for working on aluminum materials. You must know the specific metals you will weld using one MIG Welder alone, along with the proper estimation of the thinness and thickness of the materials.
Welding requires hard work and having a great kind of MIG Welder to use for your future projects has a great thing to do for producing great industrial products you aim to see as a result so choose wisely when you make your first purchase soon and get the best satisfaction.